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Twin Screw Extruders by Theysohn

PVC Profile - Extruder

XTS-P Extruder - Counter rotating parallel twin-screw extruder  

The Theysohn XTS-P series represents the newest technology in parallel twin-screw extrusion. The XTS-P series meets increased customer demands on processing and flexibility for extrusion. Highest melt quality  is achieved with proven and reliable 32D long processing units. Modular barrel and screws allow 26, 28 and 32D long plastification units depending on customers request.

See it live at the K-Show 2016!

 

TTM-XT Extruder

Theysohn TTM-XT ExtruderThe TTM-XT series represents the latest technology in parallel twin-screw extrusion. The TTM-XT series meets increased customer demands for processing and flexibility for profile extrusion. Highest melt quality is achieved with proven and reliable processing units of up to 32 D in length. Due to an improved gearbox design, high energy savings have been achieved.

Output guarantee for PVC window profile: 100 - 760 kg/h
Output guarantee for rigid-PVC profile: 100 - 840 kg/h

Based on the renowned Theysohn extruders, a new range of extruders has been developed which stand out due to their further enhanced performance and improved energy efficiency. The well tested Theysohn-Torque-Master gearbox has been further upgraded and now requires even less operating power. Four performance classes with twin-screw diameters ranging from 74 to 122 mm construction, and construction length of 32 D covers PVC profile manufacturing. The facility guarantees additional energy savings due to insulation of cylinder heating and integration of axial ventilators in the extruder. All units in the extrusion line are perfectly synchronized and can thus be operated from the control panel TEC located on the extruder.

 

CON Extruder

Theysohn CON ExtruderThe conical twin-screw extruders have been specially developed for the use of PVC-dry-blend and PVC-granules in low and medium output ranges. The extruders are suitable for producing technical profiles, fibre profiles and window profiles. The conical extruders can also be used as co-extruders when co-extruding profiles and siding. These extruders are very flexible in production and have a cost advantage for lower output compared to parallel extruders.

Output guarantee for PVC window profile: 10 - 220 kg/h
Output guarantee for rigid-PVC profile: 10 - 260 kg/h

 


 

TTM Extruder

Theysohn TTM ExtruderThe parallel, counter rotating twin screw extruders from our TTM series are multi-purpose extruders for almost limitless production. TTM extruders stand out due to their high output, high torque and high pressure application.

Output guarantee for PVC siding/sheet: 300 - 1000 kg/h



 

PVC/C-PVC Pipe - Extruder

 

XTS-R Extruder - Counter rotating parallel twin-screw extruder  

The Theysohn XTS-R series represents the newest technology in parallel twin-screw extrusion. The XTS-R series meets increased customer demands on processing and flexibility for extrusion. Highest melt quality  is achieved with proven and reliable 36D long processing units. Modular barrel and screws allow 26, 32 and 36D long plastification units depending on customers request.

See it live at the K-Show 2016!

 

TTM-XT Extruder

Theysohn TTM-XT ExtruderThe TTM-XT series represents the latest technology in parallel twin-screw extrusion. The TTM-XT series meets increased customer demands on processing and flexibility for pipe extrusion. Highest melt quality is achieved with proven and reliable processing units of up to 36 D in length. Due to an improved gearbox design, high energy savings have been achieved.

Output guarantee for rigid-PVC pipe: 150 - 1200 kg/h

Based on the renowned Theysohn extruders, a new range of extruders has been developed which are distinguished by their further enhanced performance and improved energy efficiency. The well tested Theysohn-Torque-Master gearbox has been further upgraded and now requires even less operating power. Four performance classes with twin-screw diameters ranging from 74 to 122 mm and a construction lengths of 36 D covers PVC pipe manufacturing. The facility guarantees additional energy savings due to insulation of cylinder heating and integration of axial ventilators in the extruder. All units in the extrusion line are synchronized to perfection with each other, and thus can be operated from the control panel TEC located on the extruder.
 
 

CON Extruder

Theysohn CON ExtruderThe conical twin-screw extruders have been specially developed for the use of PVC-dry-blend and PVC-granules in low and medium output ranges. The extruders are suitable for producing pipes and corrugated pipes. The conical extruders can also be used as co-extruders when co-extruding pipes. These extruders are very flexible in production and have a cost advantage for lower output compared to parallel extruders.

Output guarantee for PVC pipe: 10 - 330 kg/h

 



 

TTM Extruder

Theysohn TTM ExtruderThe parallel, counter rotating twin screw extruders of our TTM series are multi-purpose extruders for almost limitless production. TTM extruders stand out due to their high output, high torque and high pressure application.

Output guarantee for PVC pipe: 450 - 1500 kg/h



 

TEC 5s - Theysohn Extruder Control System

The new Extruder Control System TEC 5s, developed together with Siemens according to the newest state-of-the-art technique, combines simple handling and an efficient control system in a unique way. An operating terminal optimized for heavy industrial conditions, in combination with the modern HMI-Software, enables comfortable control of the whole extrusion line. The 19“ touch screen guarantees easiest operation with large soft-keys and intuitive colour and graphic design. The core of the new Theysohn Extruder Control System is a powerful, fanless and therefore maintenance-free industrial-PC. The communication between the TEC 5s and all drives, peripheral devices and the whole downstream equipment works through the most efficient bussystem - PROFIBUS. Operational reliability and short down times are achieved by simple wiring because of selected high-class components, analysis program and remote maintenance via LAN and/or WAN.

Failure remote diagnosis

Advantages of the failure remote diagnosis
• reduction of down time
• quicker software updates
• avoidance of expensive technicians at customers site

The failure remote diagnosis offers the following possibilities through the Siemens control system:
• remote view and control of the visualizing system (1)
• data transfer for analysing or clearing the failure (1)
• updating visualizing system (1)
• access to the operating system (1)
• support for handling of the extruder (1)
• reading of parameters and failure messages of frequency converter
• connection to PLC to support failure diagnosis
• to clear possible programm failures in the PLC
• analysis of all devices with the Bus-connection (Inputs, Outputs, frequency converter, motor starter)

(1) These functions are also available with B&R control (starting with CP570 – Windows XP)

Telephone and internet support via failure remote diagnosis
A service expert from Theysohn supports you via internet and telephone with fault finding and clearing. Thus downtime of the extrusion line will be considerably reduced. The service technician will answer via telephone at once or will send an answer within reasonable time. You do not need to worry about invoicing of the support as a support package will be negotiated in advance. You will be informed continuously about the incoming support time and so the spent hours are shown clearly.